Mastering the thread, Local artisans weaving custom carpet magic with the finest yarns for highest projects
Welcome to BSH: unveiling the art of custom rug manufacturing
Welcome to the heart of creativity, craftsmanship, and innovation at BSH! We invite you on an exclusive virtual tour of our local rug manufacturing facility, where we’ll unveil the artistry, technology, and dedication that go into every custom rug we produce.
The art of hand tufting
Step 1: Design and material selection
Our journey begins with the conception of unique rug designs, meticulously crafted to cater to a wide range of tastes and preferences. Our team of expert designers combines traditional patterns with contemporary aesthetics, resulting in designs that truly stand out. To ensure the highest quality, we select only the finest materials. Sustainability is at the core of our choices, with Bamboo silk and 100% New Zealand wool being the materials of choice.
Step 2: Skilled artisans at work
The true soul of our rug manufacturing facility resides in our skilled artisans. These master craftsmen and craftswomen bring our designs to life with meticulous precision and care. Hand tufting is an art that demands dedication and patience. Using a tufting gun, our artisans loop yarn through a fabric, creating a plush pile that characterizes our rugs. This labor-intensive process allows us to achieve intricate patterns, luxurious textures, and a flawless finish that distinguishes our custom rugs.
Step 3: Technology enhancing tradition
While we honor the age-old tradition of hand tufting, we also harness the power of modern technology. A program software system helps our artisans translate intricate design patterns into precise rug dimensions. This technology ensures that every rug is produced with the utmost accuracy, allowing us to maintain the highest quality standards.
Step 4: Dyeing and color matching
Our colorists are the magicians responsible for capturing the perfect hues that grace our rugs. They employ a combination of traditional dyeing methods and modern techniques to create vibrant colors that make our rugs truly stand out. It’s essential to mention that we are committed to using eco-friendly dyes that minimize our environmental impact.
Step 5: Hand finishing and quality control
Once the rugs are hand-tufted and dyed, they undergo a rigorous quality control process. Our artisans meticulously inspect every inch of the rug to ensure it meets our stringent quality standards. Any imperfections are expertly addressed in the hand-finishing stage, guaranteeing that every rug that leaves our facility is a work of art that will last for generations.
Craftsmanship and innovation converge
The culmination of this intricate process is the creation of custom rugs that embody the harmonious convergence of tradition and innovation. Each rug is a unique work of art, designed to grace your living spaces with elegance, luxury, and comfort.
At BSH, we take immense pride in supporting local artisans and fostering their skills while delivering exceptional products to our customers. Our custom rugs are a testament to the art of hand tufting and the precision of modern technology. We’re thrilled to offer you this glimpse into our local rug manufacturing facility.
If you’re interested in our custom rugs or want to explore more about our manufacturing process, please don’t hesitate to contact us. We’re here to help you find the perfect rug that will bring beauty, sophistication, and warmth to your space.
